ESI Team

Using AI To Transform Manufacturing Processes

August 23, 2023
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On the 27th episode of Enterprise Software Innovators, hosts Evan Reiser (Abnormal Security) and Saam Motamedi (Greylock Partners) talk with Tom Gerdes, EVP and CIO of The Heico Companies. Employing over 9,000 people globally and with an annual revenue of over $2.5 billion, The Heico Companies is the parent company for over 70 high-performing manufacturing, construction, and industrial businesses. In this conversation, Tom discusses the advantages of generative AI at enterprise scale, the realistic impacts of AI on modern manufacturing processes, and building confident teams around AI integration.

Tom's extensive IT leadership and management consulting background has uniquely positioned him to steer his organization through a remarkable period of change. He's had the challenging task of implementing IT strategies on a global scale for over 70 operating businesses. Tom's focus has been on leveraging technology to optimize manufacturing processes, and AI has found a significant role in their manufacturing operations. Today, Heico is utilizing AI to help increase the speed of generating content, enhancing language translation, and unifying disparate data schemas. "We're looking at [AI] in a number of areas. Content creation is a big one, the ability to start looking at how we build out product catalogs and creating descriptors of our products utilizing generative AI in that space is a key area that we see value in. We also see that as a great opportunity to start doing language translation; we operate in 19 different countries. So being able to go through a process and do forward and reverse translation into foreign languages and utilizing generative AI to accelerate that process of work is hugely impactful." By harnessing generative AI, businesses can streamline processes, automate complex tasks, and make informed decisions based on vast datasets. 

As a forward-thinking business, Heico is actively exploring integrating AI technologies like machine learning to streamline operations and drive innovation. One fascinating example is the application of AI in predictive maintenance. By analyzing data from manufacturing equipment, AI models can predict maintenance needs, minimizing downtime and maximizing operational efficiency. Furthermore, AI is being utilized in robotics and automation to enhance safety and prevent potential workplace hazards. "We talk a lot about ChatGPT around the tech side of things. But as we start looking at robotics, [there is an] opportunity to look at how we can utilize models to look at where there are environmental health and safety issues, particularly around the safety of our employees and people that are in our manufacturing facilities or on the construction sites that we support." Heico has also been implementing computer vision technologies to analyze real-time data and identify safety concerns, ensuring a safer working environment for employees. These advancements showcase the potential of AI to drive safer and more efficient manufacturing processes. 

Tom acknowledges that while AI holds immense promise, challenges remain, particularly in establishing trust. Building confidence among employees and customers is paramount as AI becomes more integrated into decision-making processes. Ensuring that AI-driven decisions are transparent and reliable is essential to gaining trust and fostering broader adoption. Additionally, Tom raises thought-provoking questions about the potential ethical implications of AI. He contemplates the possibility of AI systems becoming self-aware and the challenges of containment. "We could run into an issue of containment risk and maybe the science fiction posing of, if AI becomes truly self-aware, is there a problem that it can't solve? The old question is if you put a supercomputer in a room and all it had was its processors and a power supply, would it be able to get out and break containment?" While these are more futuristic scenarios, they highlight the need for careful consideration of the ethical dimensions of AI's evolution, particularly given the speed of recent innovations.

As an experienced CIO, Tom understands the potential transformative power of AI in manufacturing and business operations. As The Heico Companies are showing through Tom's leadership strategies, innovative applications of AI enable organizations to optimize processes, enhance safety, and drive value creation through the entire production cycle. Tom emphasizes “You need to be willing to break what has made you successful because repeating the patterns of the past with the changes and shifts we see in technology are not going to be the patterns of success in the future.” As technology continues to evolve, CIOs like Tom will play a pivotal role in shaping the future of industries, ensuring that AI is harnessed for the greater good while navigating the ethical challenges that arise along the way.

Listen to Tom's episode here and read the transcript here.